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A tankful of sunshine

Solar thermal power stations with storage can continue to supply energy even after sundown. The technical challenge? Taming extremely high temperatures and molten salt.

10.08.2026 Text: Robert Habi Graphics: 3st kommunikation
Solar thermal power stations with storage can continue to supply energy even after sundown.

Wind turbines and photovoltaic plants produce renewable energy. But not on windless days or at night, when continued supply requires storage. Solar thermal power plants in sunny regions are able to combine both energy production and storage.

The technology that makes this possible is known as concentrated solar power (CSP) with integrated thermal energy storage (TES). Most modern CSP plants have tens of thousands of reflectors all directing sunlight toward a receiver atop a solar tower. There, the concentrated solar energy heats a transfer fluid – most commonly molten salt – to a very high temperature. The benefit of this design is that the energy can be stored cost-effectively in tanks and then transferred to a steam generation system for electricity production, even at night.

According to the US National Renewable Energy Laboratory, operational and under-construction CSP capacity worldwide currently totals 10.7 gigawatts. The installed capacity in China alone is projected to reach 15 gigawatts – the equivalent of 15 large coal-fired plants – by 2030.

Highly challenging processes

Solar tower power systems are an engineering challenge in terms of heat, pressure and corrosion. “The hotter the heat transfer fluid, the more efficiently solar energy can be converted into thermal energy and then into electricity,” says Song Li, Power Industry Manager at Endress+Hauser China. Hence the measurement instrumentation, like various other key systems, must be able to withstand temperatures of over 550°C, high pressures and the corrosive properties of salt. “Endress+Hauser is the only producer of measuring instruments for every one of the measured variables relating to the heat transfer fluid and the water-steam circuit,” Song Li says. The biggest such project that Endress+Hauser has equipped to date comprises far in excess of 3,000 sensors – whose job it is to ensure operational reliability and maximum efficiency.

Renewable energy

Sun-tracking mirrors reflect sunlight onto a receiver at the top of a solar tower.

1. Solar tower

Sun-tracking mirrors reflect sunlight onto a receiver at the top of a solar tower. There, the concentrated solar radiation heats circulating molten salt. Temperature and flow measurement instrumentation ensures optimal heat exchange.

Measurement instruments continuously track fill level and temperature profiles..

2. Storage tanks

The molten salt, heated to over 550°C, flows into insulated thermal energy storage tanks. Instruments monitor the fill level as well as the temperature at various heights within the fluid to ensure operational reliability and determine energy content and state of charge.

Fill level sensors in the steam generation system help ensure safe and reliable turbine operation.

3. Turbine

For electricity generation, a steam generation system transfers thermal energy from the molten salt to feedwater, producing steam to drive a turbine. Fill level sensors perform several functions here, such as preventing water in the steam drum from passing to the superheater or the turbine.

Steam and water analysis systems monitor water quality to keep the cycle free of impurities.

4. Feedwater tank

Exhaust steam from the turbine is cooled and fed back into the feedwater tank. Steam and water analysis systems monitor the water quality, keeping the water-steam cycle free of impurities in order to enhance efficiency and increase plant availability.

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